Namhlanje,Umvelisi wesibane sesitalato se-LEDI-Tianxiang izakwazisa indlela yokwenza kunye nendlela yonyango lomphezulu weqokobhe lesibane kuwe, makhe sijonge.
Indlela yokwenza
1. Ukubumba, ukucinezela umatshini, ukuphosa
Ukuqulunqa: eyaziwa njenge "ironmaking".
Ukucofa komatshini: isitampu, ukujikeleza, ukukhupha
Isitampu: Sebenzisa oomatshini boxinzelelo kunye nokubumba okuhambelanayo ukwenza inkqubo yemveliso efunekayo. Yahlulwe ngokweenkqubo ezininzi ezifana nokusika, ukugquma, ukubumba, ukolula, nokudanyaza.
Izixhobo eziphambili zemveliso: umatshini wokucheba, umatshini wokugoba, umatshini wokubhoboza, ucinezelo lwehydraulic, njl.
Ukujikeleza: Ukusebenzisa ukwandiswa kwezinto eziphathekayo, umatshini ojikelezayo uxhotyiswe ngokubumba okuhambelanayo kunye nenkxaso yezobuchwepheshe yabasebenzi ukufezekisa inkqubo yokukhanya kwesitalato se-LED. Ikakhulu isetyenziselwa ukujikeleza izibonisi kunye neekomityi zesibane.
Izixhobo eziphambili zemveliso: umatshini ojikelezayo, umatshini wokusonta, umatshini wokusika, njl.
I-Extrusion: Ukusebenzisa ukwandiswa kwezinto eziphathekayo, nge-extruder kwaye ixhotyiswe nge-mold shaped, icinezelwe kwinkqubo yokukhanya kwesitalato se-LED esiyifunayo. Le nkqubo isetyenziswa ngokubanzi kukwenziwa kweeprofayili ze-aluminium, imibhobho yentsimbi, kunye nokufakwa kwemibhobho yeplastiki.
Izixhobo eziphambili: i-extruder.
Ukuphosa: ukugalelwa kwesanti, ukugalelwa ngokuchanekileyo (ukubunjwa kwewax elahlekileyo), ukujulwa kwesanti: inkqubo yokusebenzisa isanti ukwenza umngxuma wokugalela ukufumana ukugalela.
Ukuphosa ngokuchanekileyo: sebenzisa i-wax ukwenza isikhunta esifana nemveliso; sebenzisa ngokuphindaphindiweyo ipeyinti kwaye ufefe isanti kwi-mold; emva koko unyibilikise ukungunda kwangaphakathi ukufumana umngxuma; bhaka igobolondo kwaye uthele izinto ezifunekayo zetsimbi; susa isanti emva kwe-shelling ukufumana imveliso egqityiweyo echanekileyo.
Ukuphosa i-Die casting: indlela yokuphosa apho ulwelo olutyhidiweyo lwe-alloy lufakwe kwigumbi loxinzelelo lokuzalisa i-cavity ye-mold yensimbi ngesantya esiphezulu, kwaye i-alloy liquid iqiniswe phantsi koxinzelelo ukuze yenze i-casting. Ukuphosa i-Die yahlulwe kwi-hot room die casting kunye negumbi elibandayo lokuphosa.
Ukuphoswa kwegumbi elishushu: inqanaba eliphezulu lokuzisebenzela, ukusebenza kakuhle, ukunganyangeki kobushushu obuphezulu bemveliso, ixesha elifutshane lokupholisa, elisetyenziselwa ukuphosa i-zinc alloy die cast.
Ukuphoswa kwegumbi elibandayo: Zininzi iinkqubo zokusebenza ngesandla, ukusebenza kakuhle okuphantsi, ukumelana nobushushu obuphezulu bemveliso, ixesha elide lokupholisa, kwaye isetyenziselwa ukuphosa i-aluminium alloy die cast. Izixhobo zokuvelisa: umatshini wokufa.
2. Ukulungiswa koomatshini
Inkqubo yokuvelisa apho iinxalenye zemveliso zicutshungulwa ngokuthe ngqo kwizinto eziphathekayo.
Izixhobo eziphambili zokuvelisa ziquka iileyile, oomatshini bokugaya, oomatshini bokugaya, iileyile zokulawula amanani (NC), amaziko omatshini (CNC), njl.
3. Isitofu sokubumba
Le nkqubo yemveliso iyafana nokufa ukugalela, kuphela inkqubo yokungunda kunye nobushushu processing ezahlukeneyo. Izinto ezisetyenziswa ngokuqhelekileyo zezi: ABS, PBT, PC kunye nezinye iiplastiki. Izixhobo zokuvelisa: umatshini wokubumba inaliti.
4. Extrusion
Ikwabizwa ngokuba yi-extrusion molding okanye i-extrusion kwi-processing yeplastiki, kunye ne-extrusion kwi-rubber processing. Ibhekisela kwindlela yokucubungula apho izinto zidlula kwisenzo phakathi kombhobho we-extruder kunye ne-screw, ngelixa ufudunyezwa kwaye ufakwe iplastiki, kwaye utyhalelwe phambili nge-screw, kwaye ngokuqhubekayo ikhutshwe ngentloko yokufa ukwenza iimveliso ezahlukeneyo zecandelo okanye iimveliso ezigqityiweyo.
Izixhobo zokuvelisa: i-extruder.
Iindlela zonyango zomphezulu
Ukunyangwa komphezulu weemveliso ze-LED zokukhanya kwesitrato ikakhulu kubandakanya ukupolisha, ukutshiza kunye ne-electroplating.
1. Ukugudisa:
Indlela yenkqubo yokubumba umphezulu wesixhobo sokusebenza usebenzisa ivili lokusila eliqhutywa yimoto, ivili lehemp, okanye ivili lelaphu. Isetyenziswa ikakhulu ukupolisha umphezulu we-die-castings, izitampu, kunye neendawo ezijikelezayo, kwaye isetyenziswa ngokubanzi njengenkqubo yangaphambili ye-electroplating. Inokusetyenziswa kwakhona njengempembelelo yonyango lwezixhobo (ezifana nojongilanga).
2. Ukutshiza:
A. Umgaqo/izinto eziluncedo:
Xa usebenza, i-spray gun okanye ipleyiti yokutshiza kunye nekomityi yokutshiza ye-electrostatic spraying ixhunyiwe kwi-electrode engalunganga, kwaye i-workpiece idibaniswe kwi-electrode efanelekileyo kwaye isekelwe. Ngaphantsi kombane ophezulu we-high-voltage ye-electrostatic generator, intsimi ye-electrostatic yenziwa phakathi kokuphela kompu wokutshiza (okanye ipleyiti yokutshiza, ikomityi yokutshiza) kunye nomsebenzi. Xa i-voltage iphezulu ngokwaneleyo, indawo ye-ionization yomoya yenziwa kwindawo ekufutshane nesiphelo sompu wokutshiza. Uninzi lwee-resin kunye ne-pigment kwipeyinti zenziwe nge-high-molecular organic compounds, eyona nto ininzi i-dielectrics conductive. Ipeyinti itshizwe ngaphandle emva kokuba i-atomized yi-nozzle, kwaye amasuntswana epeyinti e-atomized ahlawuliswa ngenxa yoqhagamshelwano xa edlula kwinaliti yepali yompu okanye umgca wepleyiti yokutshiza okanye ikomityi yokutshiza. Ngaphantsi kwesenzo sommandla we-electrostatic, la masuntswana epeyinti ahlawuliswa kakubi ahambela kwi-polarity echanekileyo yomphezulu womsebenzi kwaye afakwe kumphezulu womsebenzi ukwenza i-coating efanayo.
B. Inkqubo
(1) Unyango lwangaphambili: ukususwa kwegrisi kunye nokususa umhlwa ukucoca umphezulu womsebenzi.
(2) Ukunyangwa kwefilimu engaphezulu: Unyango lwefilimu ye-Phosphate yindlela yokutshatyalaliswa kwe-corrosion egcina amacandelo e-corrosion kwi-metal surface kwaye isebenzisa indlela ehlakaniphile yokusebenzisa iimveliso zokubola ukwenza ifilimu.
(3) Ukomisa: Susa ukufuma kwi-workpiece ephathwayo.
(4) Ukutshiza. Ngaphantsi kwentsimi ye-electrostatic high-voltage, i-powder spray gun ixhunyiwe kwi-pole negative kwaye i-workpiece isekelwe (i-potive pole) ukwenza isiphaluka. I-powder ifakwe kwi-spray gun ngoncedo lomoya oxinyiweyo kwaye ihlawuliswe kakubi. Ifafazwe kwi-workpiece ngokomgaqo wezichasi ezitsalanayo.
(5) Ukunyanga. Emva kokutshiza, i-workpiece ithunyelwa kwigumbi lokumisa kwi-180-200 ℃ ukufudumeza ukuqinisa umgubo.
(6) Ukuhlolwa. Jonga i-coating ye-workpiece. Ukuba kukho naziphi na iziphene ezinjengokulahleka kokutshiza, ukugruzuka, amaqamza eziphini, njl. njl., kufuneka zilungiswe ngokutsha kwaye zitshizwe kwakhona.
C. Isicelo:
Ukufana, ukumenyezela kunye nokuncamathelisa umaleko wepeyinti kumphezulu we-workpiece etshizwe ngokutshiza nge-electrostatic kungcono kunezo zokutshiza okuqhelekileyo ngesandla. Kwangaxeshanye, ukutshiza nge-electrostatic kunokutshiza ipeyinti yokutshiza eqhelekileyo, ipeyinti edityanisiweyo ene-oyile kunye nemagnethi edityanisiweyo, ipeyinti yeperhlorethylene, ipeyinti yeresin yeamino, ipeyinti yeresin epoxy, njl njl. Kulula ukuyisebenzisa kwaye inokonga malunga ne-50% yepeyinti xa ithelekiswa nokutshiza komoya jikelele.
3. Electroplating:
Yinkqubo yokubeka umaleko obhityileyo wezinye isinyithi okanye ialloys kwiindawo ezithile zetsimbi kusetyenziswa umgaqo we-electrolysis. I-cations yensimbi ye-electroplated iyancitshiswa kwindawo yesinyithi ukuze yenze isambatho. Ukuze ungabandakanyi ezinye ii-cations ngexesha lokucoca, isinyithi se-plating sisebenza njenge-anode kwaye i-oxidized ibe yi-cations kwaye ingena kwisisombululo se-electroplating; imveliso yesinyithi ekufuneka ifakwe njenge-cathode yokuthintela ukuphazamiseka kwegolide yokucoca, kunye nokwenza i-plating iyunifomu kwaye iqinile, isisombululo esiqulethe i-cations yensimbi yokubeka iyadingeka njengesisombululo se-electroplating ukugcina ukuxinwa kwee-cations zetsimbi zentsimbi zingatshintshi. Injongo ye-electroplating iplate i-coating yensimbi kwi-substrate ukuze utshintshe izakhiwo ezingaphezulu okanye ubukhulu be-substrate. I-Electroplating inokonyusa ukuxhathisa kwentsimbi, yonyusa ubulukhuni, ithintele ukunxiba, iphucule i-conductivity, i-lubricity, ukumelana nobushushu, kunye nobuhle bomphezulu. I-Aluminiyam umphezulu anodizing: Inkqubo yokubeka i-aluminiyam njenge-anode kwisisombululo se-electrolyte kunye nokusebenzisa i-electrolysis ukwenza i-aluminium oxide kumphezulu wayo ibizwa ngokuba yi-aluminiyam anodizing.
Oku kungasentla lulunye ulwazi olufanelekileyo malungaIsibane sesitalato se-LED. Ukuba unomdla, nceda uqhagamshelane Tianxiang ukuzeFunda ngokugqithisileyo.
Ixesha lokuposa: Mar-20-2025
