Namhlanje,Umenzi wezibane zesitalato ze-LEDI-Tianxiang iza kwazisa indlela yokwenza kunye nendlela yokulungisa umphezulu weqokobhe lesibane kuwe, makhe sijonge.
Indlela yokwenza
1. Ukubumba, ukucinezela komatshini, ukuphosa
Ukubumba: okwaziwa ngokuba "kukwenza intsimbi".
Ukucinezela komatshini: ukunyathela, ukujikeleza, ukukhupha
Ukunyathela: Sebenzisa oomatshini boxinzelelo kunye neenkuni ezifanelekileyo ukwenza inkqubo yemveliso efunekayo. Yahlulwe yaba ziinkqubo ezahlukeneyo ezifana nokusika, ukugquma, ukwenza, ukolula, kunye nokukhazimla.
Izixhobo eziphambili zemveliso: umatshini wokucheba, umatshini wokugoba, umatshini wokubhoboza, umatshini wokushicilela we-hydraulic, njl.
Ukujikelezisa: Ngokusebenzisa ulwandiso lwezixhobo, umatshini wokujikelezisa uxhotyiswe ngesikhunta esifanelekileyo kunye nenkxaso yobugcisa yabasebenzi ukufezekisa inkqubo yezibane zesitalato ze-LED. Zisetyenziswa kakhulu kwiireflectors zokujikelezisa kunye neekomityi zezibane.
Izixhobo eziphambili zemveliso: umatshini ojikelezayo, umatshini wokusonta, umatshini wokucheba, njl.
Ukukhupha: Sisebenzisa ukolulwa kwezinto, ngokusebenzisa i-extruder kwaye sixhotyiswe nge-mold emile okwesibuko, sicinezelwa kwinkqubo yezibane zesitalato ze-LED esizifunayo. Le nkqubo isetyenziswa kakhulu ekwenzeni iiprofayili ze-aluminium, iipayipi zentsimbi, kunye nezixhobo zepayipi zeplastiki.
Izixhobo eziphambili: i-extruder.
Ukuphosa: ukuphosa isanti, ukuphosa ngokuchanekileyo (i-wax mold elahlekileyo), ukuphosa ngedayima Ukuphosa isanti: inkqubo yokusebenzisa isanti ukwenza umngxuma wokugalela ukuze kufunyanwe ukuphosa.
Ukuphosa ngokuchanekileyo: sebenzisa iwax ukwenza isikhunta esifana nemveliso; phinda upeyinte uze ufafaze isanti kwisikhunta; uze unyibilikise isikhunta sangaphakathi ukuze ufumane umngxuma; bhaka igobolondo uze uthulule izinto zesinyithi ezifunekayo; susa isanti emva kokuyikhupha ukuze ufumane imveliso egqityiweyo echanekileyo.
Ukuphoswa ngedayi: yindlela yokuphoswa apho ulwelo lwe-alloy olunyibilikisiweyo lufakwa kwigumbi loxinzelelo ukuze luzalise umngxuma wesinyithi ngesantya esiphezulu, kwaye ulwelo lwe-alloy luqina phantsi koxinzelelo ukuze lwenze i-cast. Ukuphoswa ngedayi kwahlulwe kwi-hot chamber die casting kunye ne-cold chamber die casting.
Ukuphoswa kwee-die casting kwigumbi elishushu: inqanaba eliphezulu lokuzenzekelayo, ukusebenza kakuhle, ukumelana nobushushu obuphezulu kwemveliso, ixesha elifutshane lokupholisa, elisetyenziselwa ukuphoswa kwee-die ze-zinc alloy.
Ukuphoswa kwedayi yegumbi elibandayo: Kukho iinkqubo ezininzi zokusebenza ngesandla, ukusebenza kakuhle okuphantsi, ukumelana okuhle nobushushu obuphezulu bemveliso, ixesha elide lokupholisa, kwaye isetyenziselwa ukuphoswa kwedayi ye-aluminium alloy. Izixhobo zemveliso: umatshini wokuphoswa kwedayi.
2. Ukucubungula ngoomatshini
Inkqubo yemveliso apho iinxalenye zemveliso zicutshungulwa ngokuthe ngqo kwizinto ezisetyenzisiweyo.
Izixhobo eziphambili zemveliso ziquka iilathe, oomatshini bokugaya, oomatshini bokugrumba, iilathe zokulawula amanani (NC), amaziko oomatshini bokuchwetheza (CNC), njl.
3. Ukubumba ngenaliti
Le nkqubo yemveliso ifana ne-die casting, kuphela inkqubo yokubumba kunye nobushushu bokucubungula obahlukileyo. Izixhobo ezisetyenziswa rhoqo zezi: ABS, PBT, PC kunye nezinye iiplastiki. Izixhobo zemveliso: umatshini wokubumba ngenaliti.
4. Ukukhupha
Ikwabizwa ngokuba yi-extrusion molding okanye i-extrusion kwi-processing yeplastiki, kunye ne-extrusion kwi-processing yerabha. Ibhekisa kwindlela yokucubungula apho izinto zidlula kwisenzo esiphakathi kwe-extruder barrel kunye ne-screw, ngelixa zifudunyezwa kwaye zenziwe iplastiki, kwaye zityhalelwa phambili yi-screw, kwaye ziqhubeka zikhutshwa ngentloko ye-die ukwenza iimveliso ezahlukeneyo okanye iimveliso ezigqityiweyo.
Izixhobo zokuvelisa: i-extruder.
Iindlela zonyango lomphezulu
Unyango lomphezulu lweemveliso zezibane zesitalato ze-LED lubandakanya ukupolisha, ukutshiza kunye nokufaka i-electroplating.
1. Ukupolisha:
Indlela yenkqubo yokubumba umphezulu wento yokusebenza kusetyenziswa ivili lokusila eliqhutywa yinjini, ivili le-hemp, okanye ivili lelaphu. Isetyenziswa kakhulu ukupolisha umphezulu wezinto ezidiyelweyo, izitampu, kunye neendawo ezijikelezayo, kwaye isetyenziswa ngokubanzi njengenkqubo yangaphambili ye-electroplating. Ingasetyenziswa njengonyango lwempembelelo yomphezulu wezinto (ezifana ne-sunflowers).
2. Ukutshiza:
A. Umgaqo/Iingenelo:
Xa usebenza, i-spray gun okanye i-spray plate kunye ne-spray cup yokutshiza nge-electrostatic ziqhagamshelwe kwi-electrode engalunganga, kwaye i-workpiece iqhagamshelwe kwi-electrode echanekileyo kwaye ibekwe phantsi. Phantsi kwe-voltage ephezulu ye-high-voltage electrostatic generator, i-electrostatic field yenziwa phakathi kwesiphelo se-spray gun (okanye i-spray plate, i-spray cup) kunye ne-workpiece. Xa i-voltage iphezulu ngokwaneleyo, indawo ye-ionization yomoya yenziwa kwindawo ekufutshane nesiphelo se-spray gun. Uninzi lwee-resin kunye nee-pigment kwipeyinti zenziwe zii-organic compounds eziphezulu ze-molecular, ezizi-dielectrics eziqhubayo kakhulu. Ipeyinti itshizwa emva kokuba i-atomized yi-nozzle, kwaye ii-atomized paint particles zitshajwa ngenxa yokunxibelelana xa zidlula kwi-pole nealte ye-gun muzzle okanye emphethweni we-spray plate okanye i-spray cup. Phantsi kwesenzo se-electrostatic field, ezi particles zepeyinti ezitshajwayo kakubi ziya kwi-polarity echanekileyo yomphezulu we-workpiece kwaye zifakwa kumphezulu we-workpiece ukuze zenze i-coating efanayo.
B. Inkqubo
(1) Unyango lwangaphambi komphezulu: ikakhulu ukususa amafutha kunye nokususa umhlwa ukuze kucocwe umphezulu wezinto zokusebenza.
(2) Unyango lwefilimu yomphezulu: Unyango lwefilimu ye-phosphate yindlela yokugqwala egcina izinto ezigqwala kumphezulu wesinyithi kwaye isebenzisa indlela ekrelekrele yokusebenzisa iimveliso zokugqwala ukwenza ifilimu.
(3) Ukomisa: Susa umswakama kwindawo yokusebenza elungisiweyo.
(4) Ukutshiza. Phantsi kwentsimi ye-electrostatic ene-voltage ephezulu, isibhamu sokutshiza ipowder siqhagamshelwe kwi-negative pole kwaye i-workpiece ibekwe phantsi (i-positive pole) ukuze yenze i-circuit. I-powder itshizwa kwi-spray gun ngoncedo lomoya ocinezelweyo kwaye itshajwa kakubi. Itshizwa kwi-workpiece ngokwemigaqo yokuba izinto ezichaseneyo zitsalane.
(5) Ukunyanga. Emva kokutshiza, isixhobo somsebenzi sithunyelwa kwigumbi lokomisa kwi-180-200℃ ukuze sifudumale ukuze umgubo uqine.
(6) Ukuhlolwa. Jonga ukugqunywa kwento yokusebenza. Ukuba kukho naziphi na iziphene ezifana nokutshiza okungekhoyo, imivumbo, amaqamza eephini, njl.njl., kufuneka ziphinde zilungiswe kwaye zitshizwe kwakhona.
C. Isicelo:
Ukufana, ukukhazimla kunye nokunamathela komaleko wepeyinti kumphezulu wento yokusebenza etshizwa ngokutshiza nge-electrostatic kungcono kunezo zokutshiza ngesandla. Kwangaxeshanye, ukutshiza nge-electrostatic kunokutshiza ipeyinti eqhelekileyo yokutshiza, ipeyinti exutyiweyo enamafutha kunye nemagnethi, ipeyinti ye-perchlorethylene, ipeyinti ye-amino resin, ipeyinti ye-epoxy resin, njl. Kulula ukuyisebenzisa kwaye inokonga malunga ne-50% yepeyinti xa ithelekiswa nokutshiza ngomoya ngokubanzi.
3. Ukufakelwa ngombane:
Yinkqubo yokugquma umaleko omncinci wezinye iintsimbi okanye ii-alloys kwiindawo ezithile zesinyithi kusetyenziswa umgaqo we-electrolysis. Ii-cations zesinyithi esifakwe i-electroplated zincitshiswa kumphezulu wesinyithi ukuze zenze i-coating. Ukuze kungabikho ezinye ii-cations ngexesha lokugquma, i-plating metal isebenza njenge-anode kwaye i-oxidized ibe yi-cations kwaye ingena kwisisombululo se-electroplating; imveliso yesinyithi eza kugqitywa isebenza njenge-cathode ukuthintela ukuphazamiseka kwegolide yokugquma, nokwenza i-plating ifane kwaye iqine, isisombululo esinee-cations zesinyithi zokugquma siyafuneka njengesisombululo se-electroplating ukugcina uxinzelelo lwee-cations zesinyithi zokugquma lungatshintshi. Injongo yokugquma i-electroplating kukufaka i-coating yesinyithi kwi-substrate ukutshintsha iipropati zomphezulu okanye ubungakanani be-substrate. I-Electroplating inokuphucula ukumelana nokugqwala kwesinyithi, yonyuse ubulukhuni, ithintele ukuguguleka, iphucule ukuhanjiswa kwe-conductivity, ukuthambisa, ukumelana nobushushu, kunye nobuhle bomphezulu. I-anodizing yomphezulu we-aluminium: Inkqubo yokubeka i-aluminium njenge-anode kwisisombululo se-electrolyte kunye nokusebenzisa i-electrolysis ukwenza i-aluminium oxide kumphezulu wayo ibizwa ngokuba yi-aluminium anodizing.
Oku kungasentla lulwazi olufanelekileyo malungaIsibane sesitalato se-LEDUkuba unomdla, nceda unxibelelane noTianxiang kuFunda ngokugqithisileyo.
Ixesha lokuthumela: Matshi-20-2025
